Whey CIP

Job Summary

Required Qualifications

• •Must be able to Operate the end of run on the Whey HTST
• •Process the Cooker Water
• •Start up the Whey HTST process until the Whey Operator has completed CIP on the Whey UF60 system
• •CIP the Whey HTST, Separators, all silos and Lines
• •Make CIP connections for all equipment, which includes the Whey HTST, Separators, Silos, Tanks, and Lines
• •Clean and foam the outside of all equipment (listed above) that has gone through the CIP process prior to daily start-up
• •Connect all available equipment for production
• •Must be able to team with the Whey Operator and give breaks and lunches to each other
• •Monitor and troubleshoot CIP equipment, chemical checks and CIP system checks
• •Assist Maintenance to help support and find/correct issues
• •Able to check chemical titrations on all wash and sanitizer steps on all the equipment that has gone through the CIP process
• •Responsible for the completion of all associated documentation while on Production Run, CIP and Start up
• •Maintain the sanitizer bath in the Whey plant, drain, clean and fill the bath, titrate and document on SA-68 Titration Report – Whey Production
• •Fill out Pre-Operational Inspection forms and document after CIP is completed
• •Visually check equipment after CIP to ensure the equipment is clean and sanitized for production start-up
• •Maintain the Whey A&B CIP System, by draining and cleaning the CIP tank which includes draining and cleaning the Fresh Water Tank twice a week
• •Inspecting the CIP filter strainers daily and document and fill out the Whey A&B CIP Pre-Op Inspection
• •Visually inspect the Whey A&B CIP Systems tanks daily
• •Clean and Organize the Whey A&B CIP room and Whey UF60 Dosing System areas
• •Clean and organize outside of the Whey plant
• •Able to lift and move 55-gallon containers of chemicals
• •Inventory and stock chemicals for the Whey UF60 dosing system and Whey CIP Room
• •Change over chemicals including the San-I-King tote
• •Able to drain, move and clean the chemical spill containments
• •Must be able to Operate and CIP the Whey UF60 UF, RO, and Polisher when deemed necessary, upon scheduling issues
• •Able to pull all samples for lab analysis
• •And run the FT-1 in the Lab
• •Able to document all information pertaining to the Whey Process, including Whey UF60 UF, RO, Polisher Logs, Whey HTST, Glass and hard plastics, pH checks, vessel checks, Pre-Ops, SAP logs, Polished water sanitizer Log, etc
• •Must be able to work at heights to clean tops of equipment, pipes, walks, tanks, silos, etc
• •Must be able to go into confined spaces after proper training (tanks, silos, etc)
• •Knowledge of and able to work safely with all plant cleaning chemicals and written procedures
• •Must be able to complete and perform ALL duties on the Whey Plant Master Sanitation Task list, (MSS) and ensure all daily, weekly, bi-weekly and monthly Safety and Sanitation Inspections are completed, and initialed daily
• •This includes cleaning and foaming top/underneath/sides of the Whey HTST, all tanks, silos, all lines, frames, drip pan, silo alcoves, CIP Room, floors and the sanitizer baths
• •Perform various plant sanitation duties as needed
• •Maintain portable foamers in the Whey Plant
• •Clean all drains in the Whey plant after CIP is completed
• •Change and inspect Gaskets, Spray Balls, Valves, and Check Valves
• •Change any leaking gaskets on all equipment and lines
• •Must be able to assist other employees from all departments in cleaning when needed throughout the facility
• •Drive and operate a Forklift, scissor lift, and boom lift
• •Must be able to obtain a forklift license within 15 days to perform forklift duties
• •And able to wear safety harness
• •Perform SAP functions in the system
• •Responsible for maintaining Food Safety and Food Quality
• •Must be able to read and write in English
• •Work any overtime as required including/during Audits, down days, able to disassemble & clean equipment
• •Must be able to work any overtime as required to complete the CIP process