Staff Industrial Engineer
$128,084–$169,711 year
On-siteChicago, Illinois, United States
Job Summary
Lead high-impact initiatives that enhance productivity, improve quality, and optimize process performance across S&C operations by applying lean manufacturing principles to design, improve, and validate manufacturing systems. Drive measurable gains through the execution and deployment of process capability improvements, standardizing Lean systems and providing technical direction for complex improvement initiatives using advanced Six Sigma methodologies. Coach Black Belts and senior leaders while identifying and governing initiatives that reduce waste, increase efficiency, and lower the cost of poor quality. Lead value stream assessments, establish practical standards for production and problem-solving, and manage change management to drive adoption across cross-functional teams. Apply advanced analytical methods to assess performance, monitor KPIs, and deliver actionable insights to senior leadership.
Required Qualifications
- 10+ years of progressive experience in manufacturing, including 5+ years leading enterprise-level continuous improvement initiatives across complex fabrication and assembly environments
- Demonstrated delivery of large-scale process improvement results, supported by a portfolio of completed projects generating multi-million-dollar, sustained savings within organizations with $250M+ in annual revenue
- Expertise in assessing end-to-end processes and designing continuous improvement strategies aligned to business objectives, financial targets, and operational priorities
- Strong financial and business acumen, with the ability to manage budgets, evaluate ROI, and ensure improvement initiatives maximize value and resource effectiveness
- Proven people leader with the ability to lead, influence, and develop high-performing teams; coach and mentor others in the application of Lean and Six Sigma methodologies; and build long-term organizational capability
- Advanced proficiency in statistical analysis and data interpretation, leveraging tools and insights to identify trends, diagnose root causes, and drive fact-based decisions
- Strategic problem solver with an enterprise mindset, able to balance analytical rigor with practical judgment—selecting solutions that are effective, scalable, and appropriately complex
- Strong communication and influencing skills, capable of engaging stakeholders at all levels—from shop floor teams to Business Unit Leadership—and leading strategic planning discussions and executive-level presentations
- Highly effective collaborator with strong interpersonal skills, able to build trusted relationships, navigate and resolve conflict, and foster inclusive, cross-functional partnerships
- Demonstrated strength in organizational planning and project management, successfully managing a high volume of diverse, cross-functional initiatives impacting manufacturing and supply chain performance
- Deep experience implementing Lean Manufacturing systems, driving measurable improvements in safety, quality, delivery, cost, and productivity
- Proficient in Microsoft Office (Excel, PowerPoint, Outlook) and statistical tools such as Minitab, with the ability to translate analysis into clear, actionable insights
- Demonstrated experience developing area improvement strategy to meet business KPI targets (Safety, Quality, Delivery & Cost)
- Bachelor's degree in Engineering, Operations, Business, or a related field
- Lean Six Sigma Green Belt
- Lean Manufacturing or TPS
- Kaizen Facilitation
- Maintain regular and punctual attendance
- Attend in-person or virtual meetings as requested or required
- Communicate effectively and respectfully with others
- Must be able to lift 5 to 20 pounds and operate hand carts occasionally
- May require travel overnight, domestically and internationally, and work extended hours when necessary
Desired Qualifications
- MBA or Master's in Engineering, Operations, Business or a related field
- Lean Six Sigma Black Belt
- Experienced in promoting and facilitating change in manufacturing and transactional functional settings
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