Staff Design Engineer
$172,000–$225,000 year
On-siteSan Jose, California, United States
Job Summary
Lead design and development of integrated thermal lubrication systems from initial concept through production implementation. Design pumps, filters, heat exchangers, and related components; develop architectures optimizing thermal management and lubrication performance. Create detailed CAD models, technical drawings, and specifications while collaborating with manufacturing teams. Perform 1D system modeling and simulation using GT-Power, AMESim, or MATLAB/Simulink; conduct thermal and fluid flow analysis to validate performance. Design custom test equipment and execute component and system-level testing programs to support certification requirements. Provide technical guidance to junior engineers and interface with cross-functional groups including propulsion, manufacturing, and aerodynamics teams.
Required Qualifications
- Bachelor's Degree in Mechanical Engineering, Aerospace Engineering, or related technical field
- Minimum of 5+ years of experience in fluid systems, lubrication systems, or thermal management design
- Proven track record of taking systems from concept through production
- Proficiency in CAD modeling software (NX, Creo, or similar) and 2D drawings
- Strong experience with 1D modeling tools such as GT-Power, AMESim, or MATLAB/Simulink
- Understanding of fluid mechanics, heat transfer, and thermodynamics principles
- Knowledge of manufacturing processes for fluid system components
- Strong analytical and problem-solving skills with attention to detail
- Excellent written and verbal communication skills
- Ability to work effectively in a fast-paced, collaborative environment
- Self-motivated with ability to manage multiple projects simultaneously
- Willingness to travel as needed for testing and supplier visits
- Commitment to safety-first engineering practices
Desired Qualifications
- CFD experience with StarCCM+ or similar software packages
- Aerospace or aviation industry development experience
- Experience with lubricant formulation and development
- Knowledge of aerospace certification processes (FAA/EASA)
- Experience with electric vehicle or hybrid vehicle lubrication systems
- Advanced degree in relevant engineering discipline
- Experience with data acquisition systems and test automation
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