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RheoSensePosted 1 month ago

Sr. Mechanical Design Engineer

$120,000–$150,000 year

On-siteSan Ramon, California, United States

Full TimeSenior LevelSmall

Job Summary

Design all advanced instrument parts and assemblies using SOLIDWORKS to meet specifications and ensure Design for Manufacturability on integrated microfluidics, pneumatic, and liquid handling systems. Create test fixtures for Design of Experiments and Verification processes, then perform experimental testing and analyze resulting data. Lead project teams in preparing engineering inputs, cost estimates, and schedules while participating in comprehensive design reviews. Evaluate performance via SOLIDWORKS modeling and hands-on methods, developing component reliability tests and quality procedures for pilot builds. Write engineering change orders to improve designs and correct problems, meeting deadlines with consistent high performance.

Required Qualifications

  • Bachelor's degree in Mechanical Engineering or a closely related engineering discipline
  • Minimum of 5 years of professional mechanical engineering experience
  • Recent, hands-on experience using SOLIDWORKS for mechanical design, assemblies, and engineering documentation
  • Ability to read, analyze, and interpret technical drawings, specifications, and engineering documentation
  • Strong analytical, troubleshooting, and problem-solving skills
  • Excellent written and verbal communication skills
  • Demonstrated ability to work effectively in cross-functional teams
  • Ability to thrive in a fast-paced, high-growth environment
  • Ability to sit or stand for extended periods while working at a computer, lab bench, or assembly station
  • Ability to walk between office, laboratory, and light‐manufacturing areas throughout the workday
  • Ability to lift, carry, and move equipment, prototypes, or components up to 25–40 lbs
  • Manual dexterity to assemble, adjust, and test small mechanical and microfluidic components
  • Ability to use precision tools and instruments, including calipers, micrometers, torque drivers, and hand tools
  • Ability to bend, reach, kneel, or crouch occasionally to access equipment, test setups, or storage areas
  • Adequate vision and hand‐eye coordination for detailed inspection, assembly, and reading engineering drawings
  • Able to work safely in laboratory environments, including wearing PPE such as safety glasses, gloves, and lab coats
  • Ability to tolerate moderate noise levels typical of lab and light‐manufacturing environments
  • Ability to handle chemicals, adhesives, and cleaning agents in accordance with safety guidelines
  • Ability to travel occasionally for vendor visits, customer support, or field evaluations (if required)

Desired Qualifications

  • Experience developing advanced instrumentation, analytical systems, or complex electromechanical products
  • GD&T (Geometric Dimensioning & Tolerancing) experience
  • Experience with micro injection molding processes and design
  • Experience designing electrical connectors, motion control systems, chassis, and valve-based systems
  • Experience with laboratory automation systems
  • Working knowledge of microfluidics and MEMS manufacturing processes
  • Experience developing products that incorporate microfluidic components
  • Demonstrated technical leadership and project ownership from concept through prototype and production
  • Experience supporting manufacturing, testing, and product commercialization activities

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