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FormFactorPosted 1 month ago

Sr Manager, Process Engineering

On-siteFarmers Branch, Texas, United States

Full TimeSenior LevelLarge

Job Summary

Lead all process development, optimization, and sustaining engineering activities across a vertically integrated probe card manufacturing operation. Oversee engineering teams supporting semiconductor-style fab processes, probe stitching, and SMT-based vertical probe card assembly to ensure world-class manufacturing capability and operational efficiency. Define the long-term process technology roadmap, establish engineering performance metrics, and drive continuous improvement, yield enhancement, and equipment strategy. Manage root-cause analysis for yield excursions and implement structured problem-solving frameworks while partnering with R&D, Operations, and Quality to industrialize new technologies and ensure manufacturability. Lead a high-performing organization through talent development, succession planning, and cross-functional collaboration to support customer requirements and business growth.

Required Qualifications

  • Bachelor's or Master's degree in Engineering (Mechanical, Electrical, Materials, Chemical, or related)
  • 10+ years of experience in semiconductor manufacturing, probe card manufacturing, advanced packaging, MEMS, or similar high-precision industries
  • Proven leadership experience managing engineering or technical teams
  • Deep expertise in process engineering, statistical analysis, and advanced problem-solving
  • Experience in probe card manufacturing, MEMS probe technologies, or advanced micro-assembly
  • Familiarity with SMT, micro-joining, precision alignment technologies, and optical metrology
  • Understanding of reliability testing, thermal-mechanical modeling, and electrical test correlation
  • Experience with factory automation, MES systems, and digital twins
  • Strong technical depth combined with practical manufacturing intuition
  • Excellent communication and ability to influence at both engineering and executive levels
  • Strategic thinker with hands-on capability to troubleshoot the most complex process challenges
  • Passion for team development, innovation, and continuous improvement
  • Minimum of 10 years of related experience with a Bachelor's degree
  • 8 years and a Master's degree
  • PhD with 5 years experience
  • equivalent work experience
  • Shift: The regular hours for this position are day shift
  • Farmers Branch, TX

Desired Qualifications

  • Bachelor's degree, English major preferred

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