Sr. Controls and Automation Engineer
On-sitePittsburgh, Pennsylvania, United States
Job Summary
Lead the design, development, and commissioning of PLC, HMI, and SCADA systems for beverage production lines, packaging equipment, and warehouse automation. Develop control architectures for conveyors, sortation systems, and robotic units, integrating controls with MES, WMS, and ERP platforms to support traceability and OEE initiatives. Program and test Rockwell and Siemens PLCs while enforcing standards, documentation, and safety protocols. Troubleshoot complex issues to minimize downtime, provide technical guidance to third-party engineers, and collaborate with operations and maintenance teams. Requires 8+ years in industrial automation, proficiency in ControlLogix and Ignition, and willingness to travel up to 25% for project support.
Required Qualifications
- Bachelor's degree in Electrical Engineering, Controls Engineering, Automation Engineering, or a related field
- 8+ years of experience in industrial automation, preferably within beverage, food & beverage, or high-speed consumer goods manufacturing
- Experience with Allen-Bradley (ControlLogix, CompactLogix, PLC5, SLC500) PLCs, PanelView/PanelviewPlus HMIs, Industrial Communication Networks (Ethernet, Ethernet I/P, DeviceNet, DH+)
- Strong proficiency in PLC programming (Rockwell Automation ControlLogix / CompactLogix)
- Hands-on experience with HMI and SCADA platforms (e.g., Ignition)
- Demonstrated experience supporting automated warehouse and material handling systems
- Strong troubleshooting skills in live production environments
- Ability to read and interpret electrical schematics and control system documentation
- Willingness to travel up to 25% for project support and commissioning
Desired Qualifications
- Experience with beverage filling, labeling, packaging, and palletizing systems
- Knowledge of functional safety standards (e.g., ANSI, NFPA, IEC) and safety PLCs
- Experience with robotics
- Familiarity with batch control (ISA-88) and manufacturing data systems
- Experience leading automation projects from concept through commissioning
- Professional Engineer (PE) license or equivalent certification
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