Senior Quality Inspector - CMM & Metrology
$54,080,000–$66,560,000 year
On-siteHatboro, Pennsylvania, United States
Job Summary
Conduct first article, in-process, receiving, and final inspections on precision machined and ground components using advanced metrology tools including CMMs, vision systems, and profilometers. Interpret complex blueprints and GD&T per ASME Y14.5 to validate tight-tolerance parts from CNC, Swiss, and EDM machining. Document results according to ISO 13485, AS9100, and FDA requirements while supporting nonconformance reporting, root cause analysis, and continuous improvement efforts. Partner with production teams to solve quality issues at the source and mentor junior technicians. Requires 5+ years of experience in medical device or aerospace; U.S. citizenship or Green Card required for ITAR facility.
Required Qualifications
- 5+ years of quality inspection, QC technician, CMM inspection, or metrology experience in a precision manufacturing environment
- Experience inspecting tight-tolerance parts in CNC machining, grinding, EDM, Swiss machining, aerospace, defense, medical device, or contract manufacturing
- Strong blueprint reading and GD&T skills
- Experience with regulated quality systems such as ISO 13485:2016, AS9100, FDA 21 CFR Part 820, or ITAR-related manufacturing environments
- Strong documentation discipline and attention to traceability
- Ability to communicate inspection findings clearly to operators, engineers, and quality leadership
- A problem-solving mindset, not just a pass/fail inspection mindset
- Ability to learn new equipment, inspection methods, customer requirements, and manufacturing processes
- Must be a U.S. citizen or have a valid Green Card
- A Restrictive Covenant Agreement (NDA) must be executed for this position
- Confidentiality of all KMM Group business matters is a professional responsibility within the scope of this role
- Stand and walk for extended periods throughout the workday
- Frequently use hands and fingers to operate machinery, tools, controls, gauges, and measuring instruments
- Frequently reach, grasp, handle, and manipulate small parts and tooling components
- Visually inspect parts, tooling, machine displays, blueprints, and measurement devices, including the ability to distinguish fine details and small dimensional variations
- Read and interpret written instructions, blueprints, setup sheets, inspection reports, and digital production information
- Frequently bend, stoop, kneel, crouch, and reach while loading material, changing tools, cleaning machines, and performing routine maintenance
- Lift, carry, push, or pull materials, tooling, and equipment weighing up to 25 pounds regularly and up to 50 pounds occasionally, with or without assistance
- Safely operate material handling equipment and lifting devices when required
- Work around moving mechanical equipment, cutting tools, metal chips, coolants, lubricants, and other manufacturing-related materials
- Tolerate exposure to moderate noise levels typical of a manufacturing environment while using required personal protective equipment (PPE)
- Maintain regular attendance and work scheduled overtime as needed to support production requirements
Desired Qualifications
- CMM programming experience
- Zeiss Calypso experience
- Keyence IM Series or OGP video inspection experience
- Machining, grinding, EDM, or toolmaking background
- Experience training or mentoring other inspectors
- Experience with FAI, PPAP, control plans, SOP updates, internal audits, NCRs, MRB, CAPA, or root cause investigations
- Experience in medical device, aerospace, defense, or space component manufacturing
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