Senior Process Engineer
$80,000–$120,000 year
On-siteGuelph, Ontario, Canada
Job Summary
Develop and validate Reaction Injection Molding (RIM) and SMC molding processes for new programs, tooling, and production. Support APQP, PPAP, and launch activities while applying statistical process control to monitor key quality factors. Lead collaborative troubleshooting using root cause analysis to address paint, surface appearance, and cure-related concerns. Engage downstream customers to translate feedback into process controls and drive continuous improvements in yield and cycle time. Complete modification bulletins, quality alerts, and customer responses while training technicians and ensuring IATF 16949 compliance. Manage projects independently within a Tier 1 automotive environment supporting OEMs.
Required Qualifications
- Bachelor's degree in engineering, Materials Science, Polymer/Composite Technology, Chemical Engineering or equivalent experience
- Minimum 5 years process engineering experience in automotive manufacturing
- Experience in Reaction Injection Molding (RIM), SMC composite processing or related polymer/composite manufacturing processes
- Demonstrated understanding of material behavior, adhesion mechanisms, cure chemistry, solvent interaction, surface quality and the relationship between molding conditions and downstream process performance
- Experience in a Tier 1 automotive environment supporting OEMs
- Proven analytical, problem solving and decision-making skills
- Excellent communication and presentation skills (English - spoken and written)
- A self-starter with the ability to manage and execute projects independently
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