Senior Process Engineer - Casting
On-site · Warren, Michigan, United States
Job Summary
Senior Process Engineer – Casting role focused on launching casting programs through systematic engineering processes, developing manufacturing processes, equipment, tooling, and sequences for production of castings; responsibilities include leading analysis of casting defects, supporting PPAP and related procedures, testing and installation of equipment, documenting processes, and performing DOE/Red X analyses on-site on the shop floor with cross-functional teams; requires experience in foundry processes, specific casting methods (Low Pressure Die Casting, Precision Sand, Semi Permanent Mold), and a BS degree in engineering or related fields.
Required Qualifications
- 3+ years of professional experience in a manufacturing environment
- Demonstrated knowledge of foundry processes and ability to apply casting concepts in a manufacturing environment
- 2+ years of professional experience in Low Pressure Die Casting, Precision Sand, Semi Permanent Mold or similar, tooling, process, quality, or project management experience
- Knowledge of process engineering procedures and disciplines
- Basic knowledge of Magma, Flow 3D, simulation software
- Basic knowledge of NX or Catia or any 3D design software
- Effective and functional knowledge of aluminum chemistry, heat treat, metallurgical processes
- Demonstrated understanding of mechanical concepts involving machine design, process equipment, tooling, and secondary post processing
- BS degree (engineering, metallurgical, computer science) or equivalent experience is required
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