Senior Design Engineer (Composites)

Lead design for manufacture practices and critique new designs to determine the most suitable manufacturing processes. Review comparison studies of different methods of manufacture/materials and present clear conclusions to project leadership. Create and implement engineering changes or work instructions on the shop floor and monitor to ensure full compliance at all stages throughout the production process. Drive technical selection of materials and manufacturing processes. Design alternative processes to solve existing issues and increase quality/efficiency/mechanical performance/cost competitiveness. Closely follow production output on a project-by-project basis and note production efficiencies and issues. Where applicable perform root cause analysis to characterize problems and find permanent solutions. Participate in technical design reviews and evaluate concepts for manufacturability. Provide technical feedback and input into designs that are released for production and follow up by creating reports for process changes or production improvement. Monitor project life cycles and material usage to characterize production efficiency by multiple metrics. Identify areas of excess material usage or low productivity and create actionable plans to drive change. Examine and evaluate finished products, to ensure they meet quality standards and conform to the required specifications of tolerance and mechanical performance. Apply strong 3D design experience to redesign parts or create clean slate designs of complete assemblies from concept level through to production drawings including full BOMs. Stay ahead of industry best practices and emerging technologies. Apply a strong desire to learn and willingness to test new methods of production or materials. Assist in integration and testing of composite assemblies and systems with electrical or hydraulic components, as required.