Senior Automation Controls Engineer
$115,000–$232,000 year
On-site · Dallas, Texas, United States
Job Summary
Senior Automation Controls Engineer to architect, implement, and continuously refine full-scale automation solutions across advanced manufacturing operations. Own automation roadmap from concept through deployment and lifecycle optimization, driving safety, productivity, and quality. Lead end-to-end design of robotic cells (Fanuc/ABB/KUKA) and custom machines; specify PLCs, HMIs, motion control, and safety systems; author URS and functional specs; oversee vendor selection, FAT/SAT, and site acceptance. Drive OEE, cycle-time, and yield improvements through data analytics, predictive maintenance, IIoT, and ML initiatives. Mentor a team of controls engineers and external integrators; foster disciplined experimentation on the factory floor. Requires a BS in relevant engineering field (MS preferred), 10+ years in automation/robotics, and 5+ years in a lead role; expertise with major robot platforms and PLC families; strong OT networking and MES/SCADA experience; PMP and defense/aerospace familiarity are a plus.
Required Qualifications
- B.S. in Electrical, Mechanical, Mechatronics, or Controls Engineering (M.S. preferred)
- 10+ years progressive experience in automation, robotics, or advanced manufacturing
- 5+ years in a lead or staff-level role
- Expert in at least one major robot platform (Fanuc, ABB, KUKA, Yaskawa) and one PLC family (Allen-Bradley, Siemens)
- Strong OT networking (EtherNet/IP, Profinet, OPC UA) and MES/SCADA integration
- Proven leadership of cross-functional teams and external integrators
- Excellent communication skills—able to translate technical detail into business impact for executives and investors
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