Process Safety Engineer
$100,000–$100,000 year
On-siteNorwood, Massachusetts, United States
Job Summary
Develop and sustain Process Safety Management (PSM) and Risk Management Program (RMP) systems to ensure safe, reliable, and compliant operation of regulated processes. Lead or support Process Hazard Analyses using methodologies such as HAZOP, What-If, or FMEA, and manage Management of Change processes for process and equipment modifications. Maintain Process Safety Information including P&IDs and chemical hazard data, while tracking corrective actions from incident investigations to completion. Ensure compliance with OSHA 29 CFR 1910.119 and EPA 40 CFR Part 68 requirements through internal audits, external inspections, and community interface coordination. Provide technical leadership to reduce process safety risk and support engineering teams in risk reduction projects and capital improvement initiatives.
Required Qualifications
- Bachelor's degree in chemical engineering, Mechanical Engineering, or related engineering discipline
- 3–8 years of experience in process safety, chemical manufacturing, refining, food processing, or similar regulated environments
- Ability to travel to support multiple HMF facilities
- Direct experience supporting OSHA PSM programs
- Strong understanding of PSM and RMP regulatory requirements
- Experience conducting PHAs and risk assessments
- Knowledge of MOC, incident investigation, and compliance auditing
- Ability to interpret P&IDs and process documentation
- Strong communication and collaboration skills across operations and engineering teams
- Ability to manage multiple projects and priorities
- Proficiency with process safety documentation and tracking systems
- Must have good vision and manual dexterity
- Able to sit / stand for prolonged periods at a desk and working on a computer
- Must be able to lift up to 15 pounds
Desired Qualifications
- Experience supporting EPA RMP programs
- Ammonia refrigeration or ammonia process experience
- Certified Safety Professional (CSP), Professional Engineer (PE), or related credential
- Training in PHA methodologies or LOPA
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