Process Engineer
On-site · Warren, Michigan, United States
Job Summary
Process Engineer leads and supports operational excellence initiatives in a fast-paced automotive Tier 1 manufacturing environment, driving improvements in safety, quality, productivity, cost, and delivery through Lean Manufacturing, Six Sigma, and problem-solving methodologies. Works cross-functionally with production, quality, maintenance, engineering, and leadership to identify opportunities, eliminate waste, improve processes, and sustain a culture of continuous improvement. Responsibilities include leading continuous improvement initiatives focused on safety, quality, delivery, productivity, scrap reduction, and cost savings; facilitating Lean activities (Kaizen events, Value Stream Mapping, 5S, Standardized Work, Visual Management, SMED, TPM); analyzing manufacturing processes and production data to identify root causes and implement corrective actions; applying problem-solving tools (8D, A3, DMAIC, Fishbone diagrams, PFMEA, Control Plans); supporting launches and process-improvement projects; developing KPIs; improving OEE, throughput, scrap, labor efficiency, and downtime; training and coaching teams on Lean principles; supporting audits; fostering accountability and teamwork; preparing reports and presentations for plant leadership. It also notes AI-assisted screening disclosure and GDPR/data privacy considerations as part of the recruitment process and reaffirms Magna Exteriors’ equal opportunity stance.
Required Qualifications
- Bachelor’s degree in Engineering, Manufacturing, Industrial Engineering, or related technical field
- 3+ years of experience in a manufacturing environment, preferably within Automotive Tier 1
- Strong knowledge of Lean Manufacturing and Continuous Improvement principles
- Experience with Six Sigma tools and statistical problem-solving methodologies
- Understanding of automotive quality standards including IATF 16949 and ISO 14001
- Proficiency with Microsoft Office Suite, especially Excel and PowerPoint
- Strong analytical, communication, and organizational skills
- Ability to manage multiple projects in a fast-paced environment
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