Process Engineer 3rd Shift
$84,500–$110,000 year
On-siteSomerset, New Jersey, United States
Job Summary
Provide real-time process support for production teams on the afternoon shift (11 PM – 7 AM), ensuring minimal downtime and swift issue resolution. Analyze manufacturing yields using data-driven methods like SPC and FMEA to identify root causes of scrap and variation. Lead new product introduction activities, including process validation, work instruction development, and ramp-up readiness. Collaborate with cross-functional teams to drive continuous improvement initiatives focused on cost, efficiency, and throughput. Develop standard operating procedures, maintain process documentation, and ensure compliance with safety, quality, and regulatory standards. Monitor key performance indicators for yield, cycle time, and downtime with regular reporting. Work on-site in our Somerset, NJ office within a fast-paced 24/7 high-volume production environment supporting blue-chip customers.
Required Qualifications
- Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent field)
- A minimum of 5 years (or more) of experience in a high-volume manufacturing environment (preferably supporting 24/7 operations)
- Proven experience in yield improvement, root cause analysis, and process troubleshooting
- Familiarity with NPI processes, including process validation and production readiness
- Strong working knowledge of Lean, Six Sigma, SPC, and other process control methodologies
- Proficiency with data analysis tools (Excel, Minitab, JMP, etc.) and manufacturing systems (MES, ERP)
- Excellent communication and collaboration skills across shifts and cross-functional teams
- Willingness to work on the afternoon shift (11 PM – 7 AM) and occasionally support coverage across other shifts as needed
- Experience in regulated manufacturing (e.g., automotive, aerospace, electronics, or medical device)
- Six Sigma Green Belt or Lean certification
- Hands-on experience with automation systems, sensors, or high-throughput equipment
- Must be able to lift 20 lbs
- Must be able to sustain office work for 8+ hours per day including the following: Sitting in an office chair, Typing, Reaching for the telephone, Standing at office equipment, Hearing for phone use, Sight for computer use
- Must be able to sustain factory work as needed including the following: Standing at machinery, Reaching and pulling to operate machinery, Sight for machinery operation, Walking through shop
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