Pilot Process Engineering Lead
On-siteResearch Triangle Park, North Carolina, United States
Job Summary
Lead MES implementation at the pilot plant, including recipe management, electronic batch records, equipment integration, and data historian connectivity. Serve as the primary operations interface for ERP integration covering production orders, material consumption, inventory transactions, and batch genealogy. Build and maintain process data pipelines; develop operator-facing dashboards for real-time production visibility. Work on the floor during magnet production runs for powder handling, pressing, sintering, and post-process finishing. Own production scheduling support, shift standup, and daily reporting across throughput, yield, uptime, and open deviations. Troubleshoot process deviations and equipment issues in real time; lead structured problem-solving and document root cause findings. Partner with maintenance on preventive maintenance schedules and failure mode tracking to continuously improve equipment uptime. Manage production consumables, tooling, and material readiness to keep runs on schedule. Own production recipe documentation in close alignment with R&D. Execute and support process improvement trials at the pilot plant; analyze data and translate findings into updated procedures. Apply statistical process control (SPC) and trend analysis to critical process parameters; identify drift early and drive corrective action before it impacts output. Build and maintain the process characterization package that underpins commercial scale-up. Author, maintain, and train to production SOPs covering all pilot plant operations: equipment, process steps, safety, and quality checks. Enforce rigorous change control on recipes and procedures — every revision documented, approved, and reflected in the MES. Support internal audits and customer/partner quality reviews with organized, traceable production records. Build and maintain the technology transfer package: process descriptions, critical parameters, operating ranges, known failure modes, and scale-up considerations. Partner with R&D to translate experimental results into validated production procedures ready for commercial deployment. Contribute to Benson equipment specifications, capacity planning, and production readiness — with direct input into how the commercial facility is designed and staffed.
Required Qualifications
- Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, or a related field
- 3+ years of process engineering or manufacturing engineering experience in a production environment — chemicals, advanced materials, metals, or similar process-intensive industries
- Hands-on experience with MES platforms (recipe management, electronic batch records, equipment integration)
- Familiarity with ERP systems and production/inventory transaction workflows
- Demonstrated ability to own and improve a live production process — scheduling, deviation management, SPC, and root cause analysis
- Proficiency with data analysis tools (Python, SQL, or similar); ability to build and maintain process data pipelines and operator dashboards without heavy IT support
- Experience authoring and maintaining SOPs, batch records, and process documentation in a regulated or audit-ready environment
- Must be a U.S. Person due to required access to U.S. export-controlled information or facilities
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