Mechanical Maintenance - Level III
On-sitePhaltan, Maharashtra, India
Job Summary
Conduct preventive and breakdown maintenance on CNC, conventional, and special-purpose machines, including spindle systems, ball screws, and hydraulic/pneumatic components. Execute PM schedules with 100% compliance, perform lubrication audits, alignment checks, and vibration monitoring to ensure machine geometry accuracy and dimensional consistency. Diagnose faults, reduce mean time to repair, and implement root cause analysis to prevent recurrence. Drive TPM initiatives, Kaizen projects, and continuous improvement efforts focused on OEE, setup time reduction, and breakdown reduction. Maintain strict adherence to LOTO procedures, work permits, and safety standards while documenting all activities in IBM Maximo. Support spare parts inventory control and vendor coordination to minimize downtime. Achieve machine uptime exceeding 95–98% with zero safety incidents.
Required Qualifications
- Experience with CNC machines (VMC, HMC, Turning Centers)
- Experience with conventional machines (lathe, milling, grinding)
- Experience with special purpose machines (SPMs)
- Experience with transfer lines / assembly-linked equipment
- Spindle systems maintenance capability
- Ball screws & linear guides maintenance capability
- Automatic tool changers (ATC) maintenance capability
- Hydraulic & pneumatic systems maintenance capability
- Preventive maintenance (PM) schedule execution
- Lubrication audits capability
- Backlash & alignment checks capability
- Vibration & temperature monitoring capability
- Coolant system maintenance capability
- 100% PM compliance
- Breakdown maintenance with fast response time
- Mechanical fault diagnosis capability
- Hydraulic fault diagnosis capability
- Basic PLC interface support capability
- Mean Time to Repair (MTTR) reduction capability
- Root cause analysis (RCA) capability
- Corrective and Preventive Action (CAPA) implementation capability
- Machine geometry accuracy maintenance capability
- Dimensional consistency of output maintenance capability
- Trial runs after maintenance support capability
- Root cause analysis for rejection due to machine issues capability
- Autonomous Maintenance (JH pillars) capability
- Kaizen projects capability
- Breakdown reduction capability
- OEE improvement capability
- Setup time reduction capability
- LOTO procedures adherence
- Work Permit system adherence
- Machine safety standards adherence
- Guarding & interlocks functionality verification capability
- Safe practices during maintenance capability
- Breakdown history documentation capability
- PM checklists documentation capability
- Spare consumption documentation capability
- IBM Maximo CMMS usage capability
- Work orders management capability
- Asset tracking capability
- Critical spares identification capability (Bearings, seals, belts, filters)
- Hydraulic components identification capability
- Inventory control support capability
- Vendor coordination capability
- Machine uptime > 95–98% capability
- PM compliance > 95% capability
- Breakdown frequency reduction capability
- Safety incidents: Zero capability
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