Manufacturing Engineering Manager
$150,000–$200,000 year
On-siteDixon, Illinois, United States
Job Summary
Prepare and manage capital and expense budgets, including expenditure planning, project justification, and ongoing spend tracking. Lead the manufacturing engineering team in supporting shop floor operations, capital projects, new product introductions, estimating, methods improvement, and strategic business initiatives. Work cross-functionally with Operations, Product Engineering, Quality, Supply Chain, and Maintenance to improve manufacturability, product quality, throughput, and profitability. Supervise floor plans, plant layouts, and facility concepts for new buildings, line expansions, and upgrades. Define, optimize, and stabilize manufacturing processes while ensuring documentation through work instructions, SOPs, and training. Lead manufacturing readiness for new product introductions, including process design, tooling, equipment needs, and launch support. Evaluate automation technologies, implement lean manufacturing principles to optimize throughput, and drive continuous improvement initiatives. Manage technical relationships with equipment suppliers and contractors, oversee procurement and installation of new equipment, and establish standards for equipment design and build. Ensure safe process and equipment design, including ergonomic improvements and risk reduction. Establish, monitor, and report key performance metrics including productivity, quality, scrap, and cycle time. Determine team priorities and lead hiring, coaching, performance management, and development for the manufacturing engineering organization.
Required Qualifications
- Bachelor's degree (BS) in an engineering related field from four-year college or university
- 10 to 15 years minimum experience in a manufacturing engineering environment
- Five years managerial experience
- Ability to write reports, business correspondence, and procedure manuals
- Ability to effectively present information and make presentations and respond to questions from groups of managers, clients, customers, and the public
- Ability to apply advanced mathematical concepts such as exponents, logarithms, quadratic equations, and permutations
- Ability to apply mathematical operations to such tasks as frequency distribution, determination of test reliability and validity, analysis of variance, correlation techniques, sampling theory, and factor analysis
- Ability to define problems, collect data, establish facts, and draw valid conclusions
- Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables for problem solving
- Proficient in the use of Microsoft suite applications
- Proficient in the use of CAD (SolidWorks preferred)
- Proficient in the use of ERP Systems (JD Edwards preferred)
- 10-15 year experience in metal forming
- Experience in the design of dies and tools for forming metal
- Ability to troubleshoot manufacturing issues and concerns
- Experience in developing training for engineers, maintenance, and production personnel
- Ability to develop preventative maintenance programs
- Experience in purchasing capital equipment and running capital projects
- Ability to apply lean manufacturing principals to analyze workflow, labor utilization, capacity, floor space, and material flow to optimize throughput and operational efficiency
- Establish, monitor, and report key manufacturing engineering performance metrics, including productivity, quality, scrap, cycle time, and project execution results
- Drive continuous improvement initiatives using Lean manufacturing principles and structured problem-solving methods to eliminate waste, improve flow, and sustain gains
- Manage technical relationships with equipment suppliers, contractors, and service providers, including specifications, acceptance criteria, installation coordination, and startup support
- Ensure high responsiveness to shop floor issues by leading root cause analysis, implementing permanent corrective actions, and supporting sustainable process performance
- Determine team priorities and lead hiring, coaching, performance management, training, and development for the manufacturing engineering organization
- Lead the manufacturing engineering team in supporting shop floor operations, capital projects, new product introductions, estimating, methods improvement, cost reduction, and strategic business initiatives
- Supervise floor plans, plant layouts, and facility concepts for new buildings, line expansions, and upgrades to existing manufacturing operations
- Lead manufacturing readiness for new product introductions and engineering changes, including process design, tooling, equipment needs, launch support, and start-up stabilization
- Direct start-up activities for new and revised manufacturing lines, debug processes, improve productivity, and ensure readiness of raw materials, tooling, equipment, and quality controls
- Define, develop, optimize, validate, and stabilize manufacturing processes for both new and existing products
- Ensure manufacturing processes are documented, standardized, and sustained through work instructions, SOPs, process controls, and training
- Lead safe process and equipment design, including ergonomic improvements, risk reduction, and compliance with applicable safety, environmental, and internal standards
- Supervise Tool Room activities through the Tool Room Supervisor and provide guidance on the design and use of tools, jigs, fixtures, and related manufacturing systems
- Define and specify standards for equipment design, build, purchase, installation, and startup
- Oversee the selection, procurement, and implementation of new and used equipment, as well as in-house equipment design and construction methods
- Evaluate, justify, implement automation, manufacturing technologies, and process improvements to improve safety, quality, delivery, and cost performance
- Prepare and manage capital and expense budgets for manufacturing engineering, including expenditure planning, project justification, and ongoing tracking of spend
- Work cross-functionally with Operations, Product Engineering, Quality, Supply Chain, Maintenance, and other functional teams to improve manufacturability, product quality, throughput, and profitability
- Lead the manufacturing engineering function and carries out managerial responsibilities in accordance with the organization's policies and applicable laws
- Setting priorities, planning and assigning work, hiring, coaching, developing, and appraising performance, addressing complaints, resolving problems, and building a high-performing manufacturing engineering team aligned with business objectives
Desired Qualifications
- PE preferred
- Experience in Metal Forming
- Experience in developing training for engineers, maintenance, and production personnel
- Ability to develop preventative maintenance programs
- Experience in purchasing capital equipment and running capital projects
- Proficient in the use of Microsoft suite applications
- Proficient in the use of CAD (SolidWorks preferred)
- Proficient in the use of ERP Systems (JD Edwards preferred)
- Experience in Metal Forming
- Machine, Process, and Part Design
- Plant Layouts and Material Flow Optimization
- Automation and Manufacturing Technology Evaluation
- Metrology
- Continuous Improvement, Lean, and Structured Problem Solving
- Data Collection, Analysis, and KPI Reporting
- Creation of Work Instructions, Standard Operating Procedures (SOPs), and Process Documentation
- Safety Analysis, Ergonomics, and Risk Reduction
- Project Plan Development, Management, and Execution
- New Product Introduction and Engineering Change Implementation
- Ability to write reports, business correspondence, and procedure manuals
- Ability to effectively present information and make presentations and respond to questions from groups of managers, clients, customers, and the public
- Ability to apply advanced mathematical concepts such as exponents, logarithms, quadratic equations, and permutations
- Ability to apply mathematical operations to such tasks as frequency distribution, determination of test reliability and validity, analysis of variance, correlation techniques, sampling theory, and factor analysis
- Ability to define problems, collect data, establish facts, and draw valid conclusions
- Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables for problem solving
- Proficient in the use of Microsoft suite applications
- Proficient in the use of CAD (SolidWorks preferred)
- Proficient in the use of ERP Systems (JD Edwards preferred)
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