Maintenance Reliability Engineer II
$72,000–$99,000 year
On-siteGainesville, Texas, United States
Job Summary
Manage the Failure Reporting, Analysis, and corrective Action System (FRACAS) process, including weekly downtime reporting and monthly meetings with action plans for high downtime assets. Lead initiatives to optimize machine operating time, improve uptime, and reduce equipment failure rates by managing preventive and predictive maintenance programs, lubrication processes, and precision maintenance best practices. Develop annual and five-year workforce development plans while maintaining key performance indicators and auditing maintenance practices to improve overall operational costs and operator effectiveness.
Required Qualifications
- Bachelor's Degree in Engineering
- 2+ years demonstrated industrial manufacturing experience, preferably in a continuous manufacturing process
- 2+ years of plant maintenance experience
- 2+ years of experience in maintenance and reliability improvement
- Able to be certified in Level 1 Thermography, Vibration Analysis 1 and Machinery Lubrication Technician 1 within 2 years of employment
- Intermediate proficiency in Microsoft Office and/or Google Suite
- Knowledge of rotating equipment, hydraulics, pneumatics, bearings, lubrication
- Knowledge of vibration analysis, thermal imaging, Oil Analysis, Non-destructive testing, and laser alignment
- Ability to read and interpret technical documents, including blueprints, schematics, P&IDS and equipment manuals
- Experience working with a CMMS, Maximo preferred
- Knowledge of probability and statistical modeling, and prediction reliability tools
- Demonstrated ability to develop, prioritize, and execute plans to deliver results on multiple projects
- Small capital project management skills
- Excellent interpersonal skills
- Strong attention to detail with a commitment to quality and accuracy
- Ability to handle multiple projects simultaneously
- Ability to work effectively in a team environment
- Able to influence and lead others over whom he/she has no direct authority
- Willing to drive for change in the interest of continuous improvement
- Excellent verbal and written communication skills
- Able to work under limited supervision make independent judgement and decisions as necessary
- Excellent organization skills
- Advanced knowledge of CMMS/Inventory Management software
- Intermediate proficiency in G suite
- Small to medium (less than 50k budget ) capital project management capability
- Knowledge of probability and statistical modeling, and prediction reliability tools
- Knowledge of rotating equipment, hydraulics, pneumatics, bearings, lubrication
- Advanced proficiency using root cause analysis to troubleshoot and solve problems
- Knowledge of and experience using Predictive Maintenance (PdM) tools & techniques used in Oil Analysis, Thermography, and Ultrasound
- Knowledge of reliability-centered maintenance analysis processes including asset criticality assessments, failure modes and effects analysis (FMEA) and PM optimization
- Knowledge of precision maintenance technologies for assembling and maintaining machinery to tight tolerances
- Strong problem solving and analytical skills
- Ability to follow machine blueprints, diagrams, sketches, and maintenance standard operating procedures
- Awareness of operational processes and how maintenance activities can impact them
- Familiar with standard manufacturing concepts, practices, and procedure
- Stationary Position - Occasionally Move/Traverse - Frequently
- Stationary Position/Seated - Transport/Lifting - Frequently
- Transport/Carrying - Frequently
- Exerting Force/Pushing - Frequently
- Exerting Force/Pulling - Frequently
- Ascend/Descend - Frequently
- Balancing - Occasionally
- Position Self/Stooping - Frequently
- Position Self/Kneeling - Frequently
- Position Self/Crouching - Frequently
- Position Self/Crawling - Frequently
- Reaching - Constantly
- Handling - Constantly
- Grasping - Frequently
- Feeling - Occasionally
- Communicate/Talking - Occasionally
- Communicate/Hearing - Repetitive Motions - Frequently
- Coordination - Frequently
Desired Qualifications
- Experience working with a CMMS, Maximo preferred
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