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ShieldPosted 3 weeks ago

Lead Prototype Technician (R

$150,000–$200,000 year

On-siteDallas, Texas, United States

Full TimeSenior LevelMedium

Job Summary

Build prototype, developmental, and first article aircraft from engineering concept through flight-ready hardware by performing precision drilling, reaming, countersinking, riveting, fastening, torqueing, safety wiring, structural assembly, and mechanical integration. Execute advanced composite manufacturing including wet layup, bonding, trimming, machining, vacuum bagging, structural repairs, finishing, and final assembly. Interpret engineering drawings, CAD models, GD&T, specifications, and manufacturing documentation while partnering with Design Engineering to provide Design for Manufacturability (DFM) feedback. Develop and improve manufacturing work instructions, build sequences, tooling concepts, fixtures, and standardized assembly methods. Support engineering validation, qualification builds, and flight test campaigns. Fabricate custom brackets, tooling, fixtures, and prototype hardware. Mentor Prototype Technicians while establishing best practices and craftsmanship standards. Deliver complex prototype hardware with exceptional quality and solve manufacturing challenges before they become production issues.

Required Qualifications

  • 10+ years of aerospace manufacturing or prototype experience
  • Extensive aircraft structural assembly experience
  • Advanced composites experience including wet layup and structural repair
  • Experience with engineering development builds
  • Ability to interpret complex engineering drawings and GD&T
  • Strong troubleshooting and problem-solving skills
  • Ability to obtain and maintain a U.S. Security Clearance

Desired Qualifications

  • Military aircraft, UAV, eVTOL, or rotorcraft experience
  • Prototype-to-production transition experience
  • AS9100 experience
  • A&P License or equivalent
  • Military aviation maintenance experience
  • Leadership or mentoring experience

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