Extrusion Process Engineer
On-site · Naperville, Illinois, United States
Job Summary
Extrusion Process Engineer to build and lead a new process engineering function at a plastics manufacturer in Naperville, IL. Responsible for supporting and maintaining extrusion processes 24/7, performing changeovers, color changes, tooling setups, downstream startups, and processing adjustments; monitor and adjust SOCs and process controls; develop SOPs from the ground up; lead problem-solving workshops and Kaizen events using 5 Why, Fishbone, and A3 methodologies; conduct first article and in-process checks to validate quality; develop audit systems to identify variances; monitor regrind percentages and develop actions to reduce material loss; participate in preventive maintenance; develop tooling upgrade matrices; lead annual and new-hire training to build cross-functional capabilities; perform PQP and develop new process standards; maintain tooling, run, and SOC records; troubleshoot equipment issues and share knowledge across the team.
Required Qualifications
- 3–5 years of extrusion processing experience
- Hands-on, floor-level approach - this role requires presence on the production floor across all shifts as needed
- Working knowledge of molds and tooling design and function
- Familiarity with 5 Why, Fishbone, and A3 problem-solving tools
- Basic SPC and quality documentation knowledge
- Mechanical aptitude and ability to troubleshoot equipment independently
- Basic computer skills and ability to maintain accurate records and documentation
- Ability to lift up to 50 lbs. and work in a manufacturing environment
- Associate’s degree or higher in Engineering or related field (preferred)
- Sheet extrusion experience (preferred)
- Regrind and/or pelletizing experience (preferred)
- Spanish language skills (a plus, not required)
- Experience developing SOPs in an environment where they didn’t previously exist (preferred)
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