Electro-Mechanical Engineer
$72,000–$115,900 year
HybridTowson, Maryland, United States
Job Summary
Design and develop integrated electro-mechanical systems and motor controls for power tools using 3D modeling and detailed drawings. Collaborate with cross-functional teams to define product requirements, manage BOMs, and ensure robust development from concept through mass production. Conduct tolerance stack-ups, DFMEA, PFMEA, and engineering changes while performing structural, thermal, and airflow analyses to optimize performance and manufacturability. Drive root cause analysis for manufacturing and assembly issues, ensuring compliance with safety, regulatory, and quality standards. Work as a hybrid employee in Towson, MD, supporting multiple projects to meet schedule, cost, and quality objectives.
Required Qualifications
- B.S. in Mechanical Engineering or related discipline
- 3-5 years of experience in product development of high-volume electronic modules and assemblies
- Proficient in 3D modeling software (CATIA preferred)
- ability to generate detailed 2D drawings
- Familiarity with printed circuit board design and integration
- Working knowledge of manufacturing processes for electronic and other products
- Demonstrated ability to design plastic and metallic components, working with a variety of materials
- Strong analytical and problem-solving skills, including experience with GD&T, tolerance stack-ups, and failure analysis
- Experience with supplier development and working with contract manufacturers for key components
- Ability to manage multiple priorities and meet schedule and cost commitments
- Excellent communication skills for effective interaction with customers, suppliers, and cross-functional teams
- Strong commitment to quality and continuous improvement; understanding of quality, performance, schedule, and cost objectives in a cross-functional environment
- Willingness and ability to travel domestically and internationally as required
Desired Qualifications
- Advanced proficiency in 3D modeling, mechanical design, and the integration of electronic and mechanical components
- Experience applying industry best practices
- Support product development from concept through mass production
- Ensure all designs meet stringent quality, safety, and regulatory standards
- Design and develop innovative, reliable, and safe electro-mechanical systems and motor controls using 3D modeling and detailed drawings, managing BOMs and documentation in PLM systems
- Collaborate with cross-functional teams (Marketing, Product Management, Industrial Design, Reliability, Compliance, Sourcing, Manufacturing) to define product requirements, Critical to Quality attributes, and ensure robust product development
- Release comprehensive product specifications, RFQ packets, and costed BOMs; partner with suppliers and contract manufacturers to achieve optimal cost, quality, and timely delivery
- Contribute to development of electro-mechanical modules for power electronics and power tool applications supporting both high-mix and low-volume production
- Conduct tolerance stack-ups, DFMEA, PFMEA, process control plans, and release engineering changes to support robust product development
- Perform engineering analyses (structural, thermal, airflow, FEA), design validation, and advanced testing to optimize product performance, reliability, and manufacturability
- Drive root cause analysis and continuous improvement for manufacturing, assembly, and product performance issues
- Support manufacturing and DFM initiatives
- Ensure compliance with safety, regulatory, and quality standards
- Support regulatory documentation and reporting
- Support multiple projects, meeting schedule, cost, and quality objectives, and provide regular status updates to management
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