Director of Engineering
$212,000–$250,000 year
On-siteWorcester, Massachusetts, United States
Job Summary
Develop and execute an annual enterprise-wide engineering, maintenance, and reliability strategy with defined targets for uptime, maintenance cost, and capital project execution. Standardize preventive, predictive, and reliability-centered maintenance programs across all facilities, including common preventative maintenance compliance targets, inspection standards, and CMMS reporting requirements. Act as a key member of the Operations leadership team providing counsel to the VP of Operations and C-Suite leaders on all aspects of maintenance, reliability, and engineering. Coordinate engineering resources and maintenance priorities to complete approved enterprise initiatives on schedule, within budget, and according to defined operational requirements. Establish, monitor, and report monthly KPIs for equipment uptime, maintenance costs, PM compliance, asset reliability, MTBF, MTTR, and maintenance backlog to drive continuous improvement. Provide executive oversight of enterprise root cause analyses for significant equipment failures and implement sustainable corrective actions ensuring corrective actions are implemented, validated, and recurrence rates are reduced through documented follow-up. Partner with Operations to improve equipment performance, throughput, safety, and product quality using agreed-upon metrics such as downtime, OEE, scrap, safety incidents, and customer quality defects. Oversee enterprise-wide capital planning for equipment modernization and engineering support for major projects, including capital roadmap from business case through design, vendor selection, installation, commissioning, startup, and post-project performance. Champion a culture of continuous improvement across all engineering and maintenance functions by standardizing maintenance planning, CMMS governance, reliability processes, and performance management practices. Utilize enterprise maintenance and reliability metrics to identify opportunities, eliminate inefficiencies, reduce reactive maintenance, improve asset performance, and drive operational excellence across all manufacturing facilities. Ensure compliance with applicable safety, environmental, and engineering standards, measured by audit results, corrective-action closure rates, regulatory findings, incident trends, and timely resolution of identified deficiencies. Build organizational capability, measured by completion of annual succession plans, leadership development goals, technical training completion rates, bench-strength assessments, retention of key roles, and improvement against workforce capability gaps
Required Qualifications
- Bachelor's degree in Engineering or related technical field
- 12+ years of progressive engineering and maintenance leadership experience in manufacturing
- Experience in corrugated packaging or related high-volume manufacturing
- Strong knowledge of reliability-centered maintenance, TPM, predictive maintenance, CMMS, and asset management
- Experience leading multi-site engineering or maintenance organizations
- Knowledge of capital project management and equipment lifecycle planning
- Must have attention to detail and focused concentration
- Must be able to learn new tasks and complete tasks independently
- Must be able to make timely decisions in the context of the workflow
- Must possess strong organizational skills, ability to multi-task and responsiveness
- Frequent travel between multiple corrugated manufacturing facilities
- Regular exposure to manufacturing environments with moving mechanical equipment, noise, dust, and varying temperatures
- Hearing protection required in production areas
- Occasionally lift and/or move up to 50 pounds
Desired Qualifications
- Master's degree in a related field
- Professional Engineer (PE) license
- Certified Maintenance & Reliability Professional (CMRP)
- Lean Six Sigma certification
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