Controls Technician
$91,728–$91,728 year
On-siteScottsboro, Alabama, United States
Job Summary
Perform routine and non-routine maintenance on production and facility equipment to support roofing material production, including installing and repairing electrical conduit, modifying preventive maintenance plans, and troubleshooting PLCs and control systems. Conduct effective problem solving to develop corrective actions, inspect equipment for defects, and provide solutions to improve operational efficiency. Lead maintenance testing, calibration, and repairs of pneumatic, mechanical, and electronic instruments while ensuring compliance with NEC and NFPA 70E standards. Participate in continuous improvement teams, train coworkers on new tools, and maintain a clean job site after every shift. Work a 12-hour rotating schedule with after-hours support as needed.
Required Qualifications
- Associate's/ bachelor's degree BS Degree preferred but not required- experience is the key
- 5+ years of practical electrical/ instrumentation/ controls experience in an industrial setting
- Hands-on experienced with programming PLCs and troubleshooting skills
- Strong troubleshooting and Root Cause Corrective Action (RCCA) skillsets
- Asset reliability experience
- Knowledge of advanced computer and SAP software
- Ability to work with others
- Strong commitment to safety
- Excellent interpersonal and communications skills
- Ability to work effectively in a fast-paced environment and handle multiple priorities and projects
- Demonstrated ability to troubleshoot software programs such as spreadsheets, word processing and data base programs
- Ability to stand for extended periods
- The ability to manually lift, push or pull at least 50 pounds safely and with proper body mechanics, sometimes while in awkward positions
- Use of hands (repetitive motion, grabbing, feeling, sensing, pulling)
- The ability to work safely in a fast-paced, sometimes stressful work environment
- The ability to safely and effectively work in a often-dusty work environment that experiences a broad range of temperatures (very hot to cold)
- The ability to withstand the rigors of working a 12(or 8)-hour rotating shift schedule
- The ability to bend, stoop or kneel repetitively
- The ability to reach or work above the shoulder
- Must be physically able to perform essential job functions
- We maintain a drug-free workplace and perform pre-employment substance abuse testing
Desired Qualifications
- Associate's/ bachelor's degree BS Degree preferred but not required- experience is the key
- Proficient electrical knowledge of 24V - 480V AC/DC electrical power and control systems
- Electric Motor and Motor Control Center knowledge
- VFD's, and PLC systems
- Proficient in trouble shooting automated systems, schematics & wiring diagrams, mathematics, and electrical theory
- Proficient in National Electrical Code in industrial applications
- Motor Controls: conductor, over-current protection, overloads devices and proper selection
- Proficient in grounding, Bonding and sizing of grounding conductors
- Proficient in Power Distribution Systems maintenance and ability to identify NEC, State and Local electrical codes have been followed
- Proficient in the uses of DMM's voltage, amperage, milliamp sourcing and sinking, resistance readings
- Meg Ohm meter setup usage and interpretations
- Understand and apply NFPA 70E standards
- Proficient with pneumatics controls and interaction with PLC's and automated machinery
- Proficient in testing, calibration, and repairs of pneumatic, mechanical, electrical, electromechanical, and electronic measuring, recording, indicating, and control instruments/equipment
- Instrumentation experience in most of the following areas: pH, conductivity, analytical, flow, temperature (RTD and thermocouple), pressure, level, configuration support, control valves, smart meters, schematics & wiring diagrams, P&IDs, process flow diagrams and mathematics
- Proficient with Pneumatic and Hydraulic equipment
- Proficient with PID loops
- Provide PLC assistance with troubleshooting, suggest logic control changes
- Maintain remote I/O and Control Networks
- Experience with PLC programming modifications
- Proficient with online troubleshooting
- Proficient with identification and technical comprehension of various manufacturers and models of hardware
- Manage and maintain back-up copies of critical equipment PLC programs
- Provide troubleshooting/support and maintain HMI hardware and applications and suggest improvements
- Utilizes HMI as a troubleshooting tool
- Provide HMI training for operators and maintenance technicians on an as needed basis
- Assist with writing HMI tasks in Equipment Operator SOPs
- Proficient with network support wired and wireless
- Proficient in network switches, testing, troubleshooting and support
- Proficient in wireless access points, testing, troubleshooting and support
- Provide research resource for standardized equipment and devices used by other sites
- Communicate control system status and recommend improvement options
- Install setup/repair/troubleshoot various control devices for example: Weighing systems, magnets, metering pumps, thickness monitoring equipment, vacuum systems
- Provide PLC assistance with troubleshooting, suggest logic control changes
- Maintain remote I/O and Control Networks
- Proficient with online troubleshooting
- Maintain remote I/O and control networks
- Proficient with identification and technical comprehension of various manufacturers and models of hardware
- Manage and maintain back-up copies of critical equipment PLC programs
- Provide troubleshooting/support and maintain HMI hardware and applications and suggest improvements
- Utilizes HMI as a troubleshooting tool
- Provide HMI training for operators and maintenance technicians on an as needed basis
- Assist with writing HMI tasks in Equipment Operator SOPs
- Proficient with network support wired and wireless
- Proficient in network switches, testing, troubleshooting and support
- Proficient in wireless access points, testing, troubleshooting and support
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