Composite Manufacturing Engineer
On-siteHyderabad, Telangana, India
Job Summary
Develop and optimize manufacturing processes for CFRP components using Toray prepreg systems, including recipe development, cycle optimization, and maintenance coordination for autoclaves. Lead new facility startups by planning layouts, coordinating utilities, and commissioning capital equipment such as CNC routers, ovens, and bonding tools. Program and operate CNC routers for precision trimming and drilling, while overseeing bonding preparation and surface treatment to ensure optimal part quality and structural integrity. Create detailed work instructions, process documentation, and tooling specifications, collaborating with engineering, quality, and production teams to support NPI and continuous improvement initiatives. Troubleshoot production issues to improve yield and reduce scrap, ensuring compliance with aerospace standards.
Required Qualifications
- Bachelor's degree in mechanical engineering, Aerospace Engineering, Materials Science, or a related field
- Minimum of 10 years of aerospace composite manufacturing experience, specifically with CFRP
- Demonstrated expertise with prepreg materials including handling, layup, and curing
- Proficiency in CNC routing, fixture design, and CAM programming for composite materials
- Strong knowledge of adhesive bonding preparation and techniques
- Hands-on experience with autoclave operations and composite curing cycles
- Proven experience supporting new facility setup, equipment layout, and process commissioning
- Demonstrated ability to specify, procure, and validate capital equipment for composite manufacturing
- Proficiency in CAD/CAM software such as SolidWorks, Autodesk, or Mastercam
- Strong analytical, problem-solving, and communication skills
Desired Qualifications
- Project Management Professional (PMP)
- Six Sigma or Lean certification
- Strong communication skills and the ability to work cross-functionally with engineering, quality, and production
- Excellent technical writing and documentation capabilities
- Highly skilled in troubleshooting complex manufacturing challenges
- Strong attention to detail and a commitment to high-quality results
- Effective organizational and project management abilities
- Experience with CAD/CAM software such as SolidWorks, Autodesk Inventor, CATIA, or Mastercam
- Familiarity with CNC programming interfaces and routing systems
- Use of manufacturing documentation tools and digital recordkeeping systems
- Knowledge of autoclave control systems, instrumentation, and data acquisition tools
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