Build Specialist, Barrel Production (Starship)
On-siteStarbase, Texas, United States
Job Summary
Lead relentless, data-driven root cause analysis on complex equipment failures, quality defects, and unplanned downtime; implement permanent countermeasures, poka-yoke solutions, and preventive strategies to eliminate repeat problems. Own engineering escalations end-to-end, triage issues, coordinate with design and manufacturing teams, drive rapid resolution, verify fixes at the gemba, and document thoroughly for full traceability. Drive day-to-day waste reduction and line efficiency on flexible barrel lines by optimizing workflow, part flow, mixed-product sequencing, and workstation layout to cut non-value-added time and improve throughput. Troubleshoot complex equipment and tooling issues, support repairs, manage model/tooling changes, and conduct quality inspections while enforcing process standards and mentoring technicians. Partner with engineering to improve utilization efficiency, provide clear feedback on downtime and quality metrics, and support assembly process updates and new equipment integration.
Required Qualifications
- High school diploma or equivalency certificate and 2+ years of professional experience in a hands-on manufacturing environment
- Bachelor's degree in an engineering, math, or science discipline
- Associate or bachelor's degree in an engineering, math, or science discipline
- 2+ years in a manufacturing, process planning, or continuous improvement role with strong root-cause ownership
- 2+ years of professional experience in an aerospace, aviation, automotive, and/or manufacturing environment
- Experience in automated laser welding / laser cutting
- Proven experience leading structured problem-solving (5 Whys, A3, 8D, etc.) and implementing permanent countermeasures that prevent recurrence
- Hands-on experience with Lean tools (5S, waste elimination, value-stream thinking, Kanban, OEE, PFMEA, poka-yoke)
- Strong data analysis skills (Excel, VBA, SQL, or similar) for downtime, quality, and efficiency metrics
- Experience mentoring technicians, enforcing standards, and driving knowledge transfer
- Experience with equipment troubleshooting, tooling changes, workstation optimization, and flexible/mixed-model lines
- Excellent written and verbal communication skills; ability to escalate clearly and partner effectively with engineering and leadership
- Experience taking processes from development through rate production with focus on design for manufacturability and assembly
- Must be able to work all shifts, overtime, and weekends as needed
- Ability to stand for extended periods (8+ hours minimum)
- Must be able to lift up to 25 lbs unassisted (and up to 50 lbs for short durations)
- Must be able to travel up to 5%
- Ability to work at elevated heights (up to 200 feet) and in confined spaces
- Able to work outdoors (heat, cold, rain) and in environments with fumes, odors, and noise
- Stand/Walk: up to 10 hours
- Sit: up to 3 hours
- Push/Pull: up to 75 lbs (unassisted) 1–2 hours
- Overhead reach / Upper body twist / Kneel/Crouch: up to 6 hours
- Climb (ladder/stairs): up to 3 hours
- Lift/Carry: up to 50 lbs (unassisted) 1–2 hours
- Work in temperatures over 80°F for short periods (≤30 min)
- To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State
Desired Qualifications
- Master's degree preferred
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