API Manufacturing Process Safety Engineer
On-site · Petersburg, Virginia, United States
Job Summary
Own and build the API Process Safety program for small-molecule API manufacturing at the Petersburg, VA campus. Lead process safety activities for technology transfer, process design, and GMP startup; drive PFMEAs, PHAs, and PSSRs; implement safeguards and administrative controls; manage MOC risk evaluations, training, and startup readiness; define mechanical integrity expectations and support incident investigations; develop training and coaching on process safety; collaborate with Tech Transfer, GMP Manufacturing Operations, Quality & Regulatory, Facility Security, and local emergency responders to support drills and safe execution of campaigns.
Required Qualifications
- Bachelor’s degree in Chemical Engineering or closely related engineering discipline
- Experience in process safety, chemical engineering, or EHS in manufacturing
- Practical experience with exothermic/reactive chemistry, overpressure, or cryogenic/flammable systems
- Working knowledge of OSHA/EPA regulations and core PSM elements (PHA/HAZOP, LOPA/SIL concepts, MOC, PSSR, incident investigation)
- Proficiency with process safety tools and documentation (PSI, risk assessments, action tracking)
- Strong analytical and problem-solving skills with the ability to collaborate in cross-functional teams
- Ability to work in a fast-paced environment with regular field presence in manufacturing areas
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